500 tons of glass fiber reinforced plastic molding machine 500T composite hot pressing hydraulic press
The 500-ton FRP molding hydraulic press is customized for Hunan customers and plays an important role in the production of FRP products. 1. benefits are high production efficiency: the combination of the molding process and the hydraulic press makes the production process easy to automate and greatly improves Production efficiency and output. High product precision: The molding process can ensure that the size, appearance and shape of the product are guaranteed to a large extent and meet the requirements of high precision. Surface finish: The surface of the product after molding is smooth, without secondary modification, reducing the cost of subsequent processing. One-time molding of complex structures: products with complex structures can be molded at one time, reducing production processes and costs. Cost-effective: Due to mass production, the cost per unit of product is relatively low, while the molding method does not require
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Introduction of hydraulic press
500吨玻璃钢模压成型液压机为湖南客户定制，在玻璃钢制品的生产中扮演着重要角色，
1. Benefits
High production efficiency: The combination of molding process and hydraulic press makes the production process easy to automate, greatly improving production efficiency and output.
High product precision: The molding process can ensure that the size, appearance and shape of the product are guaranteed to a large extent and meet the requirements of high precision.
Surface finish: The surface of the product after molding is smooth, without secondary modification, reducing the cost of subsequent processing.
One-time molding of complex structures: products with complex structures can be molded at one time, reducing production processes and costs.
Good cost-effectiveness: Due to mass production, the cost per unit product is relatively low. At the same time, the molding method does not require a special gas environment, raw materials and costs are low, and good economic benefits can be obtained at the balance point of cost and efficiency.
2. role
Pressing molding: Through the pressure provided by the hydraulic system, the FRP composite material is pressed into a mold to produce FRP products of various shapes and specifications.
Improve product quality: through precise control of temperature, pressure, curing time and other parameters, to ensure that the product achieves the required physical and mechanical properties.
Promote production automation: cooperate with automated production lines to achieve automated control of the production process and improve production efficiency and product consistency.
3. features
Structural stability: usually three-beam four-column or frame structure, the overall fuselage design is reasonable, good stability.
Hydraulic control precision: The hydraulic system adopts advanced control technology, which can realize precise control of pressure and speed to ensure the quality of molding.
Energy saving and environmental protection: some equipment adopts energy saving design, such as servo system design, which can reduce energy consumption and heat generation. At the same time, environmental protection devices can effectively solve the collection and treatment of production waste and build a green production environment.
Versatility: By replacing molds of different shapes, FRP products of different sizes and specifications can be produced to meet diversified market needs.
4. structure
The structure of the 500-ton glass fiber reinforced plastic molding hydraulic press mainly includes the following parts:
Frame: used to support and fix the entire equipment, usually welded with high-strength steel, with sufficient rigidity and stability.
Hydraulic system: It is composed of hydraulic pump, oil tank, hydraulic valve, etc. The pressure is transmitted to the cylinder through the hydraulic oil to control the movement of the cylinder. The hydraulic system is the key part to realize the pressing molding, and its performance and stability directly affect the molding quality of the product.
Oil cylinder: responsible for providing pressure to make the FRP material in the mold shape under pressure. The specification and quantity of the cylinder are determined according to the tonnage of the equipment and the production demand.
Control system: used to monitor and control the operation of the entire equipment, including the setting and adjustment of temperature, pressure, curing time and other parameters. Modern control system adopts PLC computer numerical control technology, which has the advantages of reliable control, high degree of automation, easy to change the program and so on.
Mold: Made according to the design requirements of the product, used to shape the glass fiber reinforced plastic material into the required shape during the pressing process. The material and structure of the mold have an important influence on the molding quality and production efficiency of the product.
In summary, the 500-ton FRP hydraulic press has many advantages in the production of FRP products, and its high efficiency, accuracy and stability make it an indispensable equipment in this field.
Technical parameters
| YQ32 series three-beam four-column hydraulic press | |||||||
| project | 100T-A | 100T-B | 160T | 200T-A | 200T-B | 315T-A | 315T-B |
| Liquid pressure Mpa | 25 | 25 | 25 | 25 | 25 | 25 | 25 |
| Effective stroke of slider mm | 500 | 600 | 600 | 700 | 600 | 800 | 600 |
| Opening height mm | 800 | 900 | 900 | 1200 | 900 | 1250 | 1000 |
| Effective area of workbench | 630*550 | 750*700 | 660*600 | 1000*1000 | 800*800 | 1260*1160 | 800*800 |
| Idle descent speed mm/s | 100 | 100 | 100 | 100 | 100 | 120 | 120 |
| Pressing speed mm/s | 7-15 | 7-15 | 7-15 | 7-18 | 7-18 | 7-12 | 7-12 |
| Return speed mm/s | 90 | 90 | 90 | 90 | 90 | 100 | 90 |
| Motor power KW | 5.5 | 5.5 | 7.5 | 7.5 | 7.5 | 22 | 15 |
| Jacking force KN | 200 | 200 | 400 | 400 | 400 | 630 | 630 |
| Ejecting stroke mm | 200 | 200 | 200 | 200 | 200 | 300 | 300 |
| YQ32 series three-beam four-column hydraulic press | |||||||
| project | 400T | 500T | 630t | 800T | 1000T | 1250t | 1600t |
| Liquid pressure Mpa | 25 | 25 | 25 | 25 | 25 | 25 | 25 |
| Effective stroke of slider mm | 800 | 900 | 900 | 1000 | 900 | 900 | 1000 |
| Maximum opening height mm | 1250 | 1500 | 1500 | 1800 | 1600 | 1600 | 1800 |
| Effective area of workbench | 1260*1160 | 1400*1400 | 1600*1600 | 1500*1500 | 1500*1500 | 1800*1600 | 1600*1600 |
| Idle descent speed mm/s | 100 | 150 | 150 | 180 | 180 | 160 | 180 |
| Pressing speed mm/s | 5-11 | 10-18 | 9-18 | 9-18 | 10-18 | 10-18 | 6-14 |
| Return speed mm/s | 100 | 120 | 150 | 180 | 220 | 200 | 220 |
| Motor power KW | 45 | 45 | 45 | 37*2 | 37*2 | 37*2 | 37*2 |
| Jacking force KN | 630 | 1000 | 1000 | 1000 | 1000 | 1000 | 1600 |
| Ejecting stroke mm | 300 | 300 | 300 | 300 | 300 | 300 | 350 |
pressing process
Suppression case
Technical parameters
| YQ32 series three-beam four-column hydraulic press | |||||||
| project | 100T-A | 100T-B | 160T | 200T-A | 200T-B | 315T-A | 315T-B |
| Liquid pressure Mpa | 25 | 25 | 25 | 25 | 25 | 25 | 25 |
| Effective stroke of slider mm | 500 | 600 | 600 | 700 | 600 | 800 | 600 |
| Opening height mm | 800 | 900 | 900 | 1200 | 900 | 1250 | 1000 |
| Effective area of workbench | 630*550 | 750*700 | 660*600 | 1000*1000 | 800*800 | 1260*1160 | 800*800 |
| Idle descent speed mm/s | 100 | 100 | 100 | 100 | 100 | 120 | 120 |
| Pressing speed mm/s | 7-15 | 7-15 | 7-15 | 7-18 | 7-18 | 7-12 | 7-12 |
| Return speed mm/s | 90 | 90 | 90 | 90 | 90 | 100 | 90 |
| Motor power KW | 5.5 | 5.5 | 7.5 | 7.5 | 7.5 | 22 | 15 |
| Jacking force KN | 200 | 200 | 400 | 400 | 400 | 630 | 630 |
| Ejecting stroke mm | 200 | 200 | 200 | 200 | 200 | 300 | 300 |
| YQ32 series three-beam four-column hydraulic press | |||||||
| project | 400T | 500T | 630t | 800T | 1000T | 1250t | 1600t |
| Liquid pressure Mpa | 25 | 25 | 25 | 25 | 25 | 25 | 25 |
| Effective stroke of slider mm | 800 | 900 | 900 | 1000 | 900 | 900 | 1000 |
| Maximum opening height mm | 1250 | 1500 | 1500 | 1800 | 1600 | 1600 | 1800 |
| Effective area of workbench | 1260*1160 | 1400*1400 | 1600*1600 | 1500*1500 | 1500*1500 | 1800*1600 | 1600*1600 |
| Idle descent speed mm/s | 100 | 150 | 150 | 180 | 180 | 160 | 180 |
| Pressing speed mm/s | 5-11 | 10-18 | 9-18 | 9-18 | 10-18 | 10-18 | 6-14 |
| Return speed mm/s | 100 | 120 | 150 | 180 | 220 | 200 | 220 |
| Motor power KW | 45 | 45 | 45 | 37*2 | 37*2 | 37*2 | 37*2 |
| Jacking force KN | 630 | 1000 | 1000 | 1000 | 1000 | 1000 | 1600 |
| Ejecting stroke mm | 300 | 300 | 300 | 300 | 300 | 300 | 350 |
pressing process
Suppression case
