Anchor cable tray is also called anchor tray, which is used for roadway support in coal mines, and can also be used for main reinforcement of slopes, tunnels and dams. The processing of anchor cable disc is mostly used.Hydraulic pressWith the mold for a stamping forming, for the anchor cable disc processing.Friends of Shandong设计了锚索盘成型液压机，三梁四柱式结构，可以冲压各种不同规格的锚索盘，煤矿中常见的主要有蝶形托盘和平板形托盘。
The tonnage of the anchor cable disc forming hydraulic press required for processing different types of anchor cable discs is different. Generally, according to the material, size, specification and technology of the anchor cable disc, hydraulic press equipment with tonnage such as 200 tons, 315 tons, 400 tons, 500 tons and 630 tons can be selected. Generally, the anchor cable disc adopts a 235 common plate, and some will use a 345 manganese plate. The hardness of the manganese plate is higher than that of the common plate. The required tonnage of the anchor cable disc forming hydraulic press should be larger.
Due to the increase in human costs, many anchor cable tray processing now requires automated and unmanned operation. Shandong Zhongyou can provide customers with a fully automated production line plan for anchor cable tray, including anchor cable tray forming hydraulic press, radial drilling machine, shearing machine, manipulator and other equipment. This planShandongZhongyou Heavy IndustryPatents have been applied for, and many coal mines in Shanxi and Northeast China have achieved fully automated production, with successful technology and stable performance, which not only reduces costs, but also increases production capacity. All kinds of anchor cable tray production lines designed by our company have applied for patents, which can complete unmanned automatic operation, with high operation efficiency and high processing precision, and supply anchor cable tray production lines for many well-known domestic coal mines.
Forming Process of Anchor Cable Plate
1. According to the different roadway support requirements of the mine, the steel plate is cut into the steel plate of the required specifications by the plate shearing machine.
2、凸型的上钢模固定在活塞柱上，凹型的下钢模固定在锚索盘成型液压机的底板上，上下模需要同心度偏差不可以超出0.1MM，锚索盘凸形部位的倾斜角为30度，选择改进版四柱液压机完成压制成型。
3. Complete the drilling according to the specifications required by the anchor rod body of various diameters. The drilling part is completed in the center of the anchor cable plate plane and cannot be deviated. Two methods of drilling can be selected: drilling machine and punching machine. After the completion of the outer sub, the anti-corrosion treatment of the anchor cable plate is completed.
4. The anchor cable tray formed by pressing is transported out through the automatic conveyor belt. All processes are simple and convenient to control. One-time shear forming improves production efficiency, reduces labor costs, and brings higher economic benefits to mining enterprises. It is an ideal facility for the production and processing of anchor cable trays at this stage.
Some small anchor cable plate stamping forming, can also choose hydraulic punch, pneumatic punch as stamping processing equipment, more efficient. At this stage, the company has newly developed a pneumatic punch feeder die, which can stamp 150x 150 pallets, which can produce about 15 pieces per minute. The speed is very fast, without manual control, simple and convenient.